How we make ’em

A majority of builds are made to order, though there are usually a few in stock.  You can specify pretty much any part, as long as they’re available, and they test good. You also have a choice of build type, from point-to-point, tag strip, turret board, PCB, or pretty much any hybrid.

Ooh, a hard one to describe - lots of components with solder tags, transformers to left and middle, bright red undrilled 3.2mm turret board and a 1.6mm Aluminium chassis top right, jacks left, capacitors right, then front is a load of turrets, barrier strips (tags) valve sockets and... stuff
Getting ready for a tag build of the BBB-30

Components are chosen for their suitability – not because they are the most expensive, or the most popular. Modern components can out perform and out last many of the traditional components that have been fitted to amps for the last 30 years, many of which are still being fitted today, with few changes to their designs. 

A wooden amplifier jig on a black rubber-lined bench. Fixed to it is a 2mm medium-format amplifier chassis. A few components and wires are fitted to this one. On the bench in the foreground are some copper coloured circuit boards and a bright blue capacitor. There are some tools and other parts around.
TrailBlazer 80 AmpModula prototype, with valve bases, transformers, and a few other bits fitted for mark-out

The amps are hand assembled from the bottom of the chassis table upwards, starting with valve sockets. A full point-to-point will have some tag trips fitted, and the heater and ground wiring will be completed. The transformers are fitted, and the wiring routed. The main amp can now be wired in. If turret boards or PCBs are being used, these need to be assembled, and then fitted by hand. I tend to start with the power supply and the phase inverter / splitter, so I can move quickly on to the power valves, and give the main power amp a test.

An aluminium chassis background. Colourful wires connect some dull, some bright and some shiny components.
Back when the SCS-50 was a cathode bias 25 watt and I used to twist heaters – power and pre-amp are in

Once I’m happy with the power stage, I wire in the pre-amp stages. This needs to work with no odd dips, oscillations or noise, so wire lengths are kept to a minimum, routing is kept tidy and grounding to a strict method. The tone stages are wired in, and the amp is tested with an audio signal into a dummy load, then with a guitar into a speaker cab. Tweaks are made to the gain structure, and then the remaining parts are fitted. New designs are hooked up to an audio analyser, to have their profile logged and compared to other builds, so that the amp can be voiced.

An amplifier and cabinet, both in a blond, natural finish are on the RHS. Curving around from top right, around to the left, and into the foreground is carbon impregnated foam, standing upright on some green chairs. A microphone on a stand is pointing at the top right speaker of the 4x10" speaker cabinet.
Audio testing the SCS20 6V6 amp (actually getting on for 25W)

During the voicing stage, you can choose to modify the tone, gain & break-up profile, though we thing you’ll pretty much love the tone straight out of the box, as it were.

A room, with various pieces of backline in it. A man is playing a stratocaster type guitar on the LHS, a small 4x10" blond amp stack is on the RHS. A workbench is top centre, with a stool, and lots of stuff on it.
Gavin testing the SCS-20 the old fashioned way

Cabinets, well, now that’s a whole other story…

A blond plywood guitar cabinet in a wood workshop, stood on a brown MDF bench. There are tools in the background.